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0 reviewsIntelligent digital apparel, which integrates electronic functionalities intoclothing, represents the future of healthcare and ubiquitous control in wearable devices. Realizing such apparel necessitates developing meter-scaleconductive fibers with high toughness, conductivity, stable conductanceunder deformation, and mechanical durability. In this study, we present aheterostructure printing method capable of producing meter-scale (~50 m)biphasic conductive fibers that meet these criteria. Our approach involvesencapsulating deformable liquid metal particles (LMPs) within a functionalizedthermoplastic polyurethane matrix. This encapsulation induces in situassembly of LMPs during fiber formation, creating a heterostructure thatseamlessly integrates the matrix’s durability with the LMPs’ superior electricalperformance. Unlike rigid conductive materials, deformable LMPs offerstretchability and toughness with a low gauge factor. Through precise twistingusing an engineered annealing machine, multiple fiber strands are transformed into robust, electrically stable meter-scale electrodes. This advancement enhances their practicality in various intelligent digital apparelapplications, such as stretchable displays, wearable healthcare systems, anddigital controls.