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EbookBell Team
4.7
86 reviewsThis project investigates the use of Rapid Prototyping (RP), with specific focus
on Three Dimensional Printing (3DP), in the manufacture of complex shaped advanced
composite parts, using variants of the Resin Transfer Moulding (RTM)
method of composite manufacture. This study developed design guidelines, cost
models and a process chain by studying data obtained by making example parts,
from literature and consultation with industry. Advanced composite materials offer
some of the best low weight and high specific strength properties for the solution
of design problems. A major disadvantage of these processes, however, is the
low production rates possible and the need of costly moulds. The 3DP technologies
combined with the RTM composite process was found to enable a lowering
of costs and increase in productivity if smaller batch sizes are considered. The
most meaningful area of application for RP techniques seems to be for smaller
and more complex components. The geometrical freedom allowed by RP technologies
allowed the manufacture of parts which are challenging to manufacture
by conventional technology such as CNC machining. Example part case studies
were completed for a simple part utilising the one sided mould Resin Infusion
RTM variant as well as for a complex part utilising the closed mould Vacuum Assisted
Resin Transfer Moulding (VARTM) process variant.